LIANG DAR

Quality Related

LIANG DAR

Quality Related

Ans

Liang Dar's recommended baking methods in the finished product inspection specification are shown in the table below.

 

Surface
Finishing

Not Yet Unpacked Preservation Period

Baking Temperatures After Expiry (℃)

Recommended Baking Time (HR)

Attention

Immersion Sn

6 months

105 ~ 125℃

4 ~ 6 hrs

Baking can affect solderability and it is suggested to conduct solderability tests after baking.

Immersion Ag

3 months

105 ~ 125℃

4 ~ 6 hrs

Baking in an environment contaminated with sulfur or chloride can lead to corrosion. Ensure the oven is clean from such contaminants.
Electroless Nickel Immersion Gold (ENIG)

12 months

105 ~ 125℃

4 ~ 6 hrs

Oxidation may penetrate the thin gold layer and oxidize the nickel layer. Baking in a low-oxygen environment, such as a vacuum or an inert gas like nitrogen, helps prevent oxidation.
Electroless Nickel Electroless Palladium Immersion Gold (ENEPIG)

12 months

105 ~ 125℃

4 ~ 6 hrs

 
Organic
Solderability Preservative
(OSP)

6 months

105℃

1 hr

Non-stacking baking method
Hot Air Solder Leveling (HASL/HAL)

12 months

105 ~ 125℃

4 ~ 6 hrs

Tin thickness being less than 0.77 µm (30 µ") may lead to intermetallic compound (IMC) formation and impact PCB solderability.

 

Ans

Refer to IPC-A-600 2.1.3 guideline (See attached image): The product is considered acceptable without penetrating more than 50% of the distance to the closest conductor or 2.5mm whichever is less.

 

Ans

Refer to 2.1.2 from the IPC-A-600 guideline (See attached images): "Edges are rough but not frayed" generally refers to the burrs and the rough PCB edges frequently encountered when using the punching method. However, if there is no fray affecting PCB dimensions, the products are acceptable. When it comes to NCR, nicks on the edge of the PCB can lead to localized single-point nick even though the edge appears to be smooth. Nicks do not penetrate more than 50% of the distance to the closest conductor or 2.5mm whichever is less, the product is considered acceptable.

 

Ans

Liang Dar's solderability testing method & standard is based on the IPC-J-STD-003C wave solderability test.

 

  1. Tin lead – 235 ± 5 ℃, 5 ± 1sec。
  2. lead-free – 255 ± 5 ℃, 5 ± 1sec。
    1. More than 95% of the PAD surface has good wetting properties
    2. The durability of IPC Class 1,2 and A surface coatings - Solder shall fully wet the wall area of the plated through holes, and plug holes less than 1.5 mm diameter.
    3. The durability of IPC Class 3 and B Surface Coatings - The solder shall have fully wetted the walls of the hole. There shall be no non-wetting or exposed base metal on any plated-through hole.

 

See J-STD-003C Figure 4-4 for effectiveness of solder wetting of plated through holes – Class 3 below 3.0 mm.

 

See J-STD-003C Figure 4-5 for effectiveness of solder wetting of plated through holes - Class 3 below 3.0mm.
A. Acceptable conditions  B. Defective conditions

 
 
 
 

Ans

Liang Dar is equipped with XRF equipment that can be used to test lead, mercury, cadmium, total chlorine, total bromine and total chromium.